specification of ap 500 sonic mill usm machine

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Experimental investigation of surface quality in ...

Ultrasonic machining (USM) is a modern machining method typically utilized for the purpose of machining extremely hard/brittle materials, i.e., glass, ferrites, ceramics, quartz, germanium etc. [1,2].

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The experiments were conducted on an „AP-500 model Sonic-Mill‟ ultrasonic machine (manufacture by SONIC MILLS, Albuquerque, NM). The complete setup is divided into the four sub systems: power supply, Mill module system, slurry re-circulating system and work piece. During experimentation some of the input parameters were kept

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The experiments were conducted on an 'AP-500 model Sonic-Mill' ultrasonic machine. The complete setup is divided into the four sub systems; power supply, Mill module unit, slurry re-circulating system and Workpiece. To measure the tool wear rate (TWR), the time taken for drilling each hole was recorded using stop watch.

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The experiments were carried out in a stationary Sonic-Mill machine (AP-500) with a power output of 500 W. A 20% power rating was used during the experiments. The static load applied on the horn was taken in the range of 100 g to 300 g throughout the trials.


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